Adistalo Group™. Offers Comprehensive Services for Process Engineering, Electrical Design,Automation ,Installation, Custom Fabrication, and More
Design-Build and Turnkey Systems
Adistalo Group. (Adistalo) specializes in design-build hygienic process solutions for the Pharmaceutical, Cosmetics, Personal Care, Home Care, food, beverage, speciality process, and Chemical Industries. Our team of engineers, project managers, and installation crews provides turnkey solutions and exceptional craftsmanship. Our design-build process allows the entire project team to work on different parts of the process in parallel providing cost-effective engineering and construction while bringing your process online faster and at a lower cost.
Process Engineering
Our process engineers have over 200 years of combined experience in process, chemical, mechanical, and electrical engineering. They have the knowledge and expertise to tackle challenging design requirements imposed by uncompromising industry standards for sanitization, safety, and production. Our designs will meet or exceed industry standards and regulations including GMP, CE, 3-A, ASME, FDA, OSHA, and UL. Here are just a few of our areas of expertise:
- Sanitary process systems
- Utility support systems
- Sanitary piping and welding
- Equipment sizing and selection
- Custom fabrication
- Modular and mobile skidded systems
- Pressure Vessels GB, ASME, PED
- Energy and water conservation and recovery systems
- Automated control systems
- Cross-platform and cross-industry solutions
- System efficiency and optimization
- System audits and troubleshooting
- GAMP validation, HVAC validation
Automated Control Systems
BMI designs, builds, and installs scan-driven process control and automation architectures for production facilities. We combine market-leading software and hardware with our process expertise, to provide the best solution for your application. Our Systems Automation Engineering team provides:
- Electrical and control system engineering, installation, management, commissioning and validation
- Application-specific industrial Supervisory Control and Data Acquisition (SCADA) systems
- Electrical system design engineering
- Control hardware specification and procurement
- Functional industrial network architecture design
- PLC / PAC ladder, structured text, and function block programming
- ENET/IP, CNET, DNET, AS-I, ModBus, and MQTT protocols supported
- Standalone skid mounted and distributed control systems
- Fully documented PLC programming, graphical Human to Machine Interface (HMI), and SCADA application development
- On-site customer training
- Post installation remote and onsite controls support
- Production/CIP report development
- Process alarm management
Project Management
Our project management services begin with RFQ, conceptualization and continue through formal turnover, system acceptance and Achieving. A dedicated project manager ,process engineer, Safety engineer and Automation Engineer will work with you to initiate, plan, execute, control, and successfully complete your project. The project manager will oversee the sanitary process and utilities installation to ensure the highest quality workmanship is delivered on schedule and that design and regulatory standards including GMP, GAMP,CE, 3-A, ASME, FDA, OSHA, UL are met or exceeded.
CAD, 3D Modeling, and Fluid Analysis Services
Adistalo engineers and process designers develop P&ID drawings, process flow diagrams, 3D models, Fluid Analysis and electrical wiring diagrams using cutting-edge design tools such as CATIA, Solidworks, Naviswork, ANYSYS and AutoCAD . Our designers use these collaborative tools to ensure design clarity, prevent collisions and improve project communication. Whether you need a new process system design and/or as-built drawings for a legacy system we deliver as per your project needs.
Troubleshooting and System Optimization
Adistalo provides comprehensive maintenance, troubleshooting, and process support services including:
- System efficiency and workflow optimization
- System and component maintenance
- Piping, tank, and equipment repairs
- Component replacement and upgrades
- PLC programming, troubleshooting, and optimization
- HMI / SCADA application development and modernization
- Legacy system integration and expansion
- Utility support integration
- Speciality tooling
- Custom fabrication
- Reliability audits
- Testing and validation
- Redundancy recommendations
- Waste water management recommendations
- Energy recovery recommendations
Process and Utility Piping
From small installations requiring a single welder, to jobs requiring more than 100 Worksmen, Adistalo will deliver the highest quality piping, while meeting sanitary design standards and safety regulations.
If complications arise, our installation crews are supported by experienced project managers and engineers who will quickly provide solutions and keep the installation on schedule.
Adistalo has a proven track record of superior installations, and we are often called in to repair work performed by other contractors. We don’t cut corners on piping installation or any other aspect of the process. We do it right the first time.
Our installation teams provide:
- ASME BPE,3-A sanitary process and utility piping
- Borescope-ray quality welding and pipe fitting
- Automated orbital welding
- Retrofits, upgrades, and system expansions
- Confined space services
- Equipment specification
- Custom fabrication of parts and components
Custom Shop Fabrication
Our shop-fabricated process systems include utility support systems and components which are custom designed, fabricated, and configured to meet your unique requirements.
Fabrication of structural platforms and modular skidded process systems in our controlled environment reduces labor cost and production downtime. Our systems adhere to ASME BPE sanitary design and ASME, CE,GMP,FDA, OSHA, UL regulatory standards.
Aditsalo fabrication services include:
- Modular, mobile and integrated skids
- Complete design and process engineering including electrical, control instrumentation, programming, and fabrication and utility drawings
- Precision fabrication, including all elements necessary to integrate as a system component or operate as a stand-alone unit
- PLC programming and testing
- HMI / SCADA application development and testing
- Factory testing, including Factory Acceptance Test (FAT)